Duplex Slitter and Gang Rotary Single Slitting Machine
Duplex slitter or single slitter is used to cut tinplate sheets into can body blank of require size in can making industry, also named as tinplate slitter or tinplate slitting machine. Whether duplex slitting machine or single slitting machine, they also can be used to slit the aluminum sheets for metal works industry. In the fully automatic can making line, the transfer system to connect double slitter and can body welder is available, the cut blanks are fed to blank magazine on roll forming station of can body welder from double slitting machine. The rotary gang slitter can be equipped with carbide roller cutters, then the gang slitting machine is more endurable.
GR Slitter
Modular Design
Combined by independent modular, facilitate to maintain
Integrated Design
Equipped with underframe, simpler to install, more stable during production and shipment
Fully automatic synchronization between blank feeder, conveyor, slitter and stacker
Sturdy
Cast iron slitter frame, more stable, precise and endurable than stainless steel frame
Carbide roller cutters are available
Safe and Convenient
Remote control and control box
Protective cover on roller cutters
Blank stacker with pneumatic ejection of the blank stacks
Liftable first table, convenient to adjust and grind roller cutters
Double sheet detection
Equipped with roller cutter grinder
High Efficiency
Easy to change over formats
Precise and fast output
High Quality
Nice edge effect, no dents, scratches or warping on blanks/strips
Digital measuring device for quick and precise setting of the cutters
Remote control
Underframe
Specifications:
Type: GS-D
Feeding Speed of Feeder: Max.35 sheets/min
Blanking: Min. 550x550mm Max.1150x1150mm
Sheet Thickness: 0.15-0.5mm
Total Installed Power: 4.5kw
Dimensions (L×W×H): 5730×4350×1530mm
Weight: 5000kg
Automatic Duplex Slitter for Tinplate GS-D
Options:
Carbide cutters
Digital measuring device for quick and precise setting of the cutters
Remote control
Underframe
Specifications:
Type: GS-D
Feeding Speed of Feeder: Max.35 sheets/min
Blanking: Min. 550x550mm Max.1150x1150mm
Sheet Thickness: 0.15-0.5mm
Total Installed Power: 4.5kw
Dimensions (L×W×H): 5730×3650×1530mm
Weight: 4350kg
Electromagnetic System for Blank Transfer to Second Table
After the first slitting, for the conventional technology, the blank strips are commonly conveyed horizontally by drop bars, now, we update it as electromagnetic system, the strips are sucked more stably and dropped more smoothly, avoiding the swing and deviation, then pressed down onto the conveying table, this type of design is more flexible for any size of blank formats.
Single Slitter (Automatic with Tinplate Sheet Feeder and Collector) GS-S
Features:
Including automatic feeder, gang slitter, strip stacker
Easy to change over sheet size
Equipped with cutter grinder
Options:
Carbide cutters
Digital measuring device for quick and precise setting of the cutters
Automatic lifting up conveying belt to make room for adjusting and grinding roller cutters, not necessary to move the stacker then the maintenance work is safer and more convenient.
Induction probes to detect the tinplate on conveying belt and the height of tinplate stacks
Rocking plate for aligning the side of tinplate stacks and making them neat
Driven roller conveyor for automatic outfeed of pallet and preparing for the forklift
Hydraulic system for automatic lifting
More store capacity of tinplate pieces
Free switching on Jog mode and automatic mode
Table Stacker for Gang Roller Cutters
Pneumatic outfeed of tinplate stacks
Equipped with counterweight
Easy to ship and move
Suitable for manual collecting for tinplate
Simple structure
Easy to maintain
Simple to install and connect
Digital Roller Cutter Adjusting Unit
Easy to move and used commonly on the first and second stations.
More accurate, safer, more convenient and faster to adjust the roller cutter distance.
Easy to connect and install.
Digital display and more intuitive.
Remote Control of Gang Slitting Machine
For the metal sheet slitters made by GR, we totally equip remote controller for each machine. The customers can use the remote controller to operate the machine. So the operators do not need to stand nearby the electric control box. This is more convenient and easier for the can makers. Through the remote access of slitters, one operator can manage multiple gang slitters.
Chrome Shaft and Cast Iron Framework
The shaft is made of 40Cr, this type of material is very strong and endurable, and the surface of shaft is polished smoothly, this processing technology implements features like no friction and no wear.
For the needed precision at every station, the framework as well as the bearing houses are made of ironcast with large wall thicknesses. The roller cutters are made of finest-grain carbide for high durability and low grinding frequency.
Mechanical parts have been replaced by maintenance free parts. This concept comes along with easier adjustment, better performance and greater reliability.
Grinder for Roller Cutters of Tinplate Slitting Machine
For the duplex slitting machines and single slitting machines, the roller cutters need to be repaired after long term use. For each set of tinplate slitter delivered, we equipped one set of grinding machine to repair the roller cutters. For the carbide cutters, it is sufficient to repaire one time per year, and for the SKD cutters, one time per month.
Duplex Slitting Machine - Single Slitting Machine
double slitting machine and single slitting machine for metal sheets
The tinplate sheet slitter is the first station of the can making line. It is used to cut the tinplate sheet or stainless steel sheet as can body blanks of required size or strips for can ends. The duplex slitter or single slitter made by GR are versatile, precise and robust. For the single slitting machine, it is suitable for strip dividing and trimming, and for the duplex slitting machine, it is horizontal cutting with vertical cutting. When the tinplate shearing machine is running, the upper cutter and lower cutter are rolling on the both side of printed and lacquered metal sheets, the quantity of slitting cutters is based on the number of strips and blank formats. The distance between each cutter is easy and swift to adjust, so the type of tinplate cutting machine is also named as gang slitter or gang slitting machine. The carbide cutter is available for the canmaker. Before the duplex slitting machine or single slitting machine, the automatic sheet feeder is equipped to suck and convey tinplate by sucking disc with pneumatic system and double sheet detection device. After shearing, the collector and stacker can automatically output, and the transfer between slitter and canbody welder is also available. GS-D or GS-S series automatic tinplate slitting machine with tinplate cutter is your good choice when you select tinplate shear.
The duplex slitting machine consists of
1 Underframe of tinplate cutting line
The new design of our slitting machine for can making industry is equipped with underframe, each station is fixed on the underframe, so the machine is more stable in running, more stable during shipping delivery, when the slitter reaches the customer’s factory, the customer just needs to connect each part by screws, not necessary to complete complex work of installation and adjustment.
2 Electric and pneumatic system of tinplate slitting line
The automatic double slitter for tinplate is controlled by electric box and pneumatic system, the electric and pneumatic device is international brand.
3 Machine frame of sheet cutter
The slitter frame wall is made of cast iron, it is totally different from the common steel of like product, more stable and more endurable.
4 Gang roller cutters of metal sheet cutting line
The roller cutter is the blade used to cut the tinplate, there are SKD blade and carbide blade for selection.
How does the automatic duplex slitter work?
1 Automatic loading and feeding
The loading station can support stacks of tinplate sheets, ensure the continuous production. And the sucker will suck the tinplate and feed the sheets to the next station by the chain with push dog.
2 Vertical Slitting
The first slitting station is used to cut the tinplate as strip, and trim the edge of tinplate sheet. The roller cutters are adjustable depending on the required quantity of strip.
3 Conveying and positioning
Between the first slitting station and loading feeder, there is a conveying station with chain to push and position the tinplate, and between the first slitting station and the second slitting station, there is another conveying table to change the conveying direction of tinplate strips, then push and position the tinplate strip to the next slitting station.
4 Horizontal slitting
The second station is used to cut the tinplate strip as piece based on the required can body blank and trim the edge of tinplate piece.
5 Collecting and stacking
When the tinplate is totally cut, on each channel, the tinplate is collected on the table as stacks, and when the stacks of tinplate are full, the double slitting machine can push out the tinplate piece by button.
Advantages
1 Dual slitting machine for tinplate or metal sheets is equipped with double sheet detection.
2 Dual slitter can be controlled remotely, reducing the labor intensity and improving the production efficiency.
3 Fast and easy to change sheet format and size, and cost effective
Applications
The can making slitter is not only used in can making industry, it also can be used widely in metal works industry.
1 Metal printing or metal decorating factory
2 Can maker factory, including can body production, can end production
3 Metal work factory, like aluminum billboard, aluminum nameplate etc. advertise industry
Customize your automatic duplex cutting machine for tinplate sheet
GR engineers will listen carefully to technical requirement, and offer tailor made solution to you before manufacturing the duplex cutter.
1 What is the thickness range of your metal sheet?
2 What production speed do you need?
3 What is the format and size of your tinplate sheet and piece blank?
4 Do you need carbide roller cutter or other common material?
The Single slitting machine consists of:
1 Underframe of tinplate sheet slitting line
The new design of our slitting machine for can making industry is equipped with underframe, each station is fixed on the underframe, so the machine is more stable in running, more stable during shipping delivery, when the slitter reaches the customer’s factory, the customer just needs to connect each part by screws, not necessary to complete complex work of installation and adjustment.
2 Electric and pneumatic system of tinplate slitting line
The automatic slitter for tinplate is controlled by electric box and pneumatic system, the electric and pneumatic device is international brand.
3 Machine frame of metal sheet slitting line
The slitter frame wall is made of cast iron, it is totally different from the common steel of like product, more stable and more endurable.
4 Gang roller cutter of metal sheet slitting machine
The roller cutter is the blade used to cut the tinplate, there are SKD blade and carbide blade for selection.
How does the automatic gang slitting machine work?
1 Automatic loading and feeding
The loading station can support stacks of tinplate sheets, ensure the continuous production. And the sucker will suck the tinplate and feed the sheets to the next station by the chain with push dog.
2 The slitting station of tinplate cutting machine
The slitting station is used to cut the tinplate as strip, and trim the edge of tinplate sheet. The roller cutters are adjustable depending on the required quantity of strip.
3 Conveying and locating
Between the first slitting station and loading feeder, there is a conveying station with chain to push and position the tinplate.
4 Collecting and stacking
When the tinplate is totally cut, on each channel, the tinplate is collected on the table as stacks, and when the stacks of tinplate are full, the single slitting machine can push out the tinplate piece by button.
Advantages
1 Single slitting machine for tinplate or metal sheets is equipped with double sheet detection.
2 Single slitter machine can be controlled remotely, reducing the labor intensity and improving the production efficiency.
3 Fast and easy to change sheet format and size, and cost effective
Applications
The can making slitter is not only used in can making industry, it also can be used widely in metal works industry.
1 Metal printing or metal decorating factory
2 Can maker factory, including can body production, can end production
3 Metal work factory, like aluminum billboard, aluminum nameplate etc. advertise industry
Customize your automatic single cutting machine for tinplate sheet
GR engineers will listen carefully to technical requirement, and offer tailor made solution to you before manufacturing the single cutter.
1 What is the thickness range of your metal sheet?
2 What production speed do you need?
3 What is the format and size of your tinplate sheet.
4 Do you need carbide roller cutter or other common material?
